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Project Introduction

Whether for semi-finished, work-in-progress, or shipment-ready products, inspection is an essential quality control (QC) procedure. However, with the increasing adoption of high-performance automated equipment in factory production lines, conventional manual inspection and defect sorting QC procedures cannot keep up with modern mass production. To maintain efficient, high-volume production processes without compromising quality, replacing or assisting manual operations with automated inspection and sorting is virtually inevitable.   

Using data acquisition and computing to track workpiece locations on conveyer belts is extremely important for the successful introduction of automated inspection and sorting systems. To complete the automation process, systems developers need highly stable control units and signal acquisition cards, as well as readily available software for necessary algorithms. To meet this need, Advantech offers a turn-key solution featuring industrial computers, encoder-counter PCI acquisition cards, and demonstrative algorithm programs. Advantech’s technical support team solves systems development problems to enable the rapid implementation of automated inspection and sorting processes in the factory production line.

 
 

System Diagram

 
 
   

Conclusion

The essential functions of automated inspection and sorting systems include encoder signal receiving, locating, and unit triggering.For this project, Advantech offered a comprehensive integrated software-hardware solution that satisfied the manufacturer’s usage requirements. Accordingly, the manufacturer did not incur high initial investment costs for unnecessary functions, nor have to worry that inadequate functions would render the system ineffective. Moreover,with Advantech’s technical support, the company was able to cost effectively develop an appropriate application system.

Advantech’s PCI-1784U card and custom algorithms provide practical functionality and widespread applicability for diverse manufacturing facilities. System developers with similar requirements can easily modify the parameters to employ the same example algorithms. Advantech offers integrated solutions that allow companies to maximize production efficiency by automating the inspection and sorting process.

  

 
 
ACP-4000
Quiet 4U Rackmount Chassis with Visual & Audible Alarm Notification
AIMB-785
LGA1151 6th/7th Generation Intel Core i7/i5/i3/ ATX with Triple Display, DDR4, SATA III
PCI-1784U

4-ch, 32-bit Encoder Counter Universal PCI Card with 8-ch Isolated Digital I/O

 
 
Untuk informasi Penawaran Harga, Support Technical maupaun informasi detail lainnya silahkan menghubungi kami pada kontak dibawah ini:
 
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